Packaging Systems

Advanced Packaging Solutions

Custom BEOL package solutions spanning design through assembly and test, supporting PoP and SiP modules across IoT, mobile, optical, high-speed, memory, and industrial applications.

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What We Offer

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Turn-Key Package Design

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Wafer-Processing

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Substrate Fabrication

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Package Assembly

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2.5D/ 3.0D Chiplet

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Capabilities

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PalPilot enables customer specific Back End of Line (BEOL) Packaging System solutions & services.

  • Design Service: Substrate & Packaging
  • SI/PI Modeling
  • Wafer Process: Cu Pillar Plating, Grinding Dicing
  • Substrate Fabrication: FCBGA (Small & High Volume)
  • Package Assembly: 40um Flip Chip Pitch
  • Advanced Packing System: TSV + Multi Layer RDL
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Substrate Solutions

PalPilot’s substrate division delivers full interconnect solutions from SI/PI modeling, interconnect routing & fabrication. 
  • Full Package Modeling & Design Service

  • 5 & 7 Day BGA/CSP Quick Turn Fabrication

  • Ultra-Thin “Coreless” Package Structures

  • Ceramic On Organic Laminate (COOL) Package Product Launch

  • Full Package SiP Product Solutions

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Package System Design

Custom Package System design including substrate selection/routing, package assembly structure definition (PoP, SiP, single die, etc.) meeting industry specific DFM & reliability requirements (Deliverables: 2D DXF & Various Design Files).

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Signal/Power Integrity Modeling

PCB & Package system, passive interconnect, electrical signal & power modeling (Deliverables: SI/PI Report & Program Files).

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Industry Focused Package Systems Integration

B2B Package Systems, technology & supply program management/development from NPI, production ramp, to high volume manufacturing of high power, high speed package systems showing calculated improvement of customer’s corporate ROA components

(Deliverable: A calculated improvement of customers ROA components including impact on Revenue, SG&A, COGS, Fix/Current Asset).

*PalPilot is not ITAR Registered*
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Thinking globally. Acting locally.

PalPilot enables application-specific semiconductor packaging solutions backed by global manufacturing capabilities and strict quality standards. Our team supports customers from design through production to deliver reliable, scalable technologies.

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FAQs

PalPilot delivers customer-specific BEOL (Back End of Line) packaging system solutions, covering design, wafer processing, substrate fabrication, package assembly, and test

Yes. PalPilot provides turn-key package design, including substrate and package design, SI/PI modeling, and full system definition to ensure performance and manufacturability

We support advanced packaging systems, including 2.5D / 3.0D chiplet packaging, TSV integration, and multi-layer RDL architectures for high-performance applications

Our capabilities include wafer processing, Cu pillar plating, grinding and dicing, and Au or Cu bumping for flip-chip applications

PalPilot supports FCBGA substrate fabrication for both small and high-volume production, with fine features such as 15µm line/space, TSV ~1.0µm, and multi-layer RDL.

We support package assembly with fine-pitch flip-chip, including 40µm flip-chip pitch, plated circuitry, molding compounds, and optional solder mask processes.

Our packaging systems support wearable/IoT, mobile, optical/VCSEL, high-speed/wide-bandwidth, memory, and advanced thermal applications, serving automotive, medical, communications, consumer, and industrial markets.

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