Cable Assemblies

Precision Cable Assembly Manufacturing

PalPilot manufactures standard and custom cable and wire harness products. Our fully integrated in-house design, tooling, and manufacturing utilize state-of-the-art, fully automated processes. Enabling us to provide world-class quality, superior pricing, and unique flexibility to the interconnect market.

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What We Offer

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Custom Cable Assemblies

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Harness Design & Integration

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Prototype to Production

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High-Mix, Scalable Manufacturing

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Testing & Quality Control

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Capabilities

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PalPilot manufactures standard and custom cable and wire harness products.

  • Our fully integrated in-house design, tooling, and manufacturing utilize state-of-the-art, fully automated processes, providing world-class quality, superior price and flexibility unique to the interconnect market.  
  • We have in-house cable extrusions, making our raw cable. We can provide 2D, 3D engineering drawings support all the way to the final assembly.
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With vertically integrated manufacturing across raw cable, connectors, and PCBs, PalPilot delivers complete cable assembly solutions.

  • Cable and harness assemblies
  • Full package builds
  • Multiple custom design centers
  • In-house tooling for standard and custom overmolds

Engineered for performance. Built for manufacturability.

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One of PalPilot’s most powerful capabilities is the design and manufacturing of raw cable.

  • Custom and off-the-shelf cable solutions
  • Material options including TPE, TPV, Silicone, Medical-Grade compounds, and PVC
  • Application-driven design for optimal performance
  • Cost-focused engineering without compromising reliability

Engineered from the ground up to deliver the right solution for your application.

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PalPilot’s vertically integrated assembly capabilities include:

  • Cable (plug) assemblies
  • Harness assemblies integrated directly into PCBs
  • Lead wires
  • Board-mount connectors

From concept to production, our integrated approach ensures reliable, application-ready solutions built to perform.

*PalPilot is not ITAR Registered*

Products

Interconnect E Mobile

Cable & Wire Solutions Catalog

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Industrial 9

HDMI Cable Solutions

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Thinking globally. Acting locally.

With a global mindset and organization yet local teams performing and supporting your products lifecycle on a daily basis, we support highly complex and technologically advanced projects.

Our footprint and extensive expertise allows a large array of innovative manufacturing and supply-chain solutions. With standardized processes and culture, our solutions are scalable, offering proximity and scalability whenever needed.

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FAQs

Yes. We design and manufacture application-specific cable assemblies tailored to your electrical, mechanical, and environmental requirements, including overmolding and strain relief options.

We support power, signal, hybrid, and coax assemblies, including P1-to-P2 connectorized builds, PCB/flex terminations, and integrated component assemblies.

Yes. We offer cable solutions rated for high and low temperature environments with validated bend radius, flex-life testing, and IP-rated sealing options where required.

Yes. We provide hard and soft mold tooling, custom yoke molds, and strain relief solutions to improve durability and long-term mechanical performance.

Yes. We offer Class 8 cleanroom assembly capabilities and structured quality oversight to meet medical and high-reliability program requirements.

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